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Atsora Machine Monitoring Platform

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Advanced monitoring for CNC shops.

Atsora is the machine monitoring platform we use to help manufacturers uncover hidden capacity and run more predictable operations.


It connects directly to CNC machine controls -across all brands, ages, and control types - to capture accurate, real-time production data without clamp-on sensors or manual entry.

OUR PROTOCOLS

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Easy, safe, and hassle-free.

What Atsora Replaces

Many manufacturers have some form of monitoring, but it falls short:


Clamp-on sensors that guess machine states instead of knowing them Manual data input that's error-prone and operator-dependent Single-brand systems that don't scale across mixed-machine shops Dashboards that show activity but don't include performance or explain why problems occur


Atsora closes these gaps with direct control-level data.

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Dashboard displaying real-time productivity data for six industrial machines, showing percentages and status indicators.
A dashboard displaying six circular gauges with needles pointing to various percentages in a red-to-green color gradient.
Atsera digital dashboard showing production metrics, including a 44% efficiency gauge, targets, and a timeline bar.

Why Clamp-On Monitoring Falls Short in Production Environments

They struggle with:


  • Differentiating setup, production, and maintenance states
  • Capturing feed rate and speed override changes
  • Detecting tool-related issues before they cause problems
  • Supporting unattended machining environments effectively
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Feed rates and feed overrides

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Tool life and usage tracking

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Cycle start, stop, and completion events

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Spindle load in real-time

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Operation and part identification

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Machine alarms and fault conditions

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Atsora reads directly from CNC controls to capture the signals that explain performance:

Accurate Utilization Metrics You Can Trust

OEE

(Overall Equipment Effectiveness)

Availability × Performance × Quality based on planned production

OOE

(Overall Operations Effectiveness)

Accounts for scheduled vs. unscheduled production time

TEEP

(Total Effective Equipment Performance)

True utilization including all available time

Key Features That Drive Results

Automatic Downtime Detection

We read the data every 2 seconds to update live displays, or send real-time alerts when equipment stops unexpectedly.

Part Count & Cycle Tracking

Expected vs. actual comparison for every job.

Machine State Templates

We distinguish between Lunch/Break, Setup, Maintenance, And production periods Even holidays, so your planned periods of production are an accurate representation of what is actual.

Energy Consumption Monitoring

Track power usage for sustainability reporting and cost reduction.

Live Shop-Floor Displays

Real-time visibility for operators, supervisors, and management.

Integration Ready

We share data with ERP and MES systems so manual input is no longer necessary.

Platform + Consulting = Real Results

Atsora delivers accurate data. IIOT Consulting turns that data into improvement.

We stay involved to...

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Configure machine states to match your actual planned production periods

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Analyze trends and identify high-impact opportunities

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Work with your operators and supervisors

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Turn reports into clear, actionable decisions

Software alone doesn't deliver ROI. That's why we're different.